Nov 30, 2016. #9. The biggest reason why the drain plugs leak are two fold. 1. First is people don't take the time to pick out the old gasket with a small screwdriver. Couldn't tell you how many times I've seen them double stacked. …Removal of the Mercruiser Alpha one outdrive from my 1976 Mark Twain boat.detailed video showing how to install alpha one out drive / stern drive.Alpha drives slice through the water with an efficient hydrodynamic profile producing very little drag. And because of the Alpha drive’s many maintenance-free features – you’ll enjoy a worry-free ownership experience. Compatible Engines: 350 Mag MPI, 5.0 MPI, 5.7L, 5.0L, 4.3 MPI, 4.3L, & 3.0L.We strongly suggest that you get Manual #6 Sterndrives (Alpha One, R and MR). The Bell Housing must be removed to: 1. Replace the Ujoint Bellows or Water Hose. 2. Replace the Trim Sender Switches. 3. Remove the Gimbal Ring and/or Upper Steering Shaft or the Upper Steering Shaft Seal. You do NOT have to remove the Bell Housing to replace the ...94. Dec 21, 2011. #6. Re: Lots of play/slack in my outdrive! Help please!! well achris is almost correct when he says usually the steering shaft wears out. what actually happens is that the gimbel ring itself wears out. this is due to the fact that the steering shaft is steel and the gimbel ring is aluminum. when any looseness develops and is ...The cost of the removal varies on the extent of the work that needs to be done and the coverage of the asbestos. It’s best to speak to a professional to get a quote for your job. T...All the way down will minimize this issue. If you have high hours and or want to check something out then look at the slop in the outdrive side to side. with the motor OFF!!!!!! and the outdrive all the way down grab the outdrive with both hands, push it side to side and see how much slop it present. I would say anymore than 1/8 inch of total ...Jul 11, 2016 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright ...If interested in purchasing the products below, visit our Amazon affiliate links below. I earn from qualifying purchases.1. Drive Shaft retainer nut remova...Find Out Why I Have Outdrive Oil In My Bilge. Find Out Why I Have Higher RPM's Without Going Faster. 1984, 1985, 1986 Alpha One Shifting Problems. Get My Pre-Alpha, Alpha One & Gen II Outdrive To Shift To Neutral. Adjust My Pre-Alpha, Alpha One & Gen II Outdrive Shift Cable . Adjust My Bravo Outdrive Shift Cable.Re: (MC-1 Alpha 1) Removing shift shaft and replacing seals / bushings. Do not drill them.... I was not easily able to unscrew Pin#27. I read online somewhere you can crack the arm #25 with a cold chisel and hammer and just pull it off. I tried heat, WD-40, PB Blaster, none worked...If interested in purchasing the products below, visit our Amazon affiliate links below. I earn from qualifying purchases.1. Drive Shaft retainer nut remova...Mar 30, 2022. #2. rustybronco said: 1995 Alpha 1 Gen 2. Can the lower unit drive shaft be removed without the tool (91-61067A3 pinion nut adapter) used to hold the pinion nut? I need to remove the shaft (45-816472) in order to properly? flush the lower and inspect the forward, reverse, pinion gears and shaft bearings."I have a 1986 4.3 mercruiser "I have a 1986 4.3 mercruiser with a Alpha one outdrive. I removed the out drive and the gimbal bearing came apart.The interace of the bearing was on the drive shaft, and the rest of the bearing stayed in the housing. Do you think I can remove the broken bearing in...First, remove the propeller for saftey reasons.(By locking the prop with a piece of wood while loosening the prop bolt). Romoving the complete upper unit, (1)Place the hand throutle at full throutle. (2)Make sure your sterndrive is straight .Locate or make a holder/stand to handle the weight of the sterndrive. "It's heavy, a two man job.".25. Jul 21, 2014. #1. Greetings! So while fighting a high RPM overheat issue I discovered a U-joint bellow leak. Stupic or lucky, I just dont know. I decided to do the whole transom seal / repair process including shift cable. During disassembly, I noticed that the trim limit and tilt sender wires were toast so decided to replace those as well.Aug 26, 2013 · Mar 13, 2009. Messages. 5,827. Aug 26, 2013. #10. Re: alpha one gen 1 outdrive not shifting stuck in forward gear. OK, turn the prop counterclockwise, if it locks and the control moves freely back and forth then you are in forward and you have lost the stainless steel washer from the lower shift shaft and the the intermediate shift shaft has ...1. Trim the outdrive down level !!!!!!!!!!!!!!!! Do not leave it up especially with a wales tale on it. You will cut your for arms to shreads!!!!!! 2. shift the shift control into forward. 3. remove the trim rams nuts on both the front and the rear. It is only important to get one side off left or right if they both dont come off.Mar 27, 2012 · Joined. Mar 27, 2012. Messages. 18. Mar 27, 2012. #1. Any Ideas On how to remove a stuck hinge pin on a Merc Alpha 1 gen 2 outdrive? I tried a breaker w/ a pipe and some heat but I'm scared I'll stip-out the socket which is in bad shape already. If anyone has any ideas I'll sure appreciate it.Can you all confirm if these are the parts I need to get the job done? -Alpha 1 Gen 2 transom service kit which includes the gimbal bearing, Part #30-803099T1. -Bellows Adhesive, Part #92-86166Q 1. -Shift Cable (Lower Replacement Cable), Part #865436A02.Please see http://www.sterndrive.info/alpha-one/ for tech support and exploded view drawing.This video includes the following instructions:*A1 Installing up...The cable end goes thru a steering tube, back off the big nut holding the cable to the directional valve and see if you can turn the wheel. If the cable moves then its in the steering tube most likley. If the cable it locked up then something happened to the steering helm or cable. It won't be both sides of the system.Mar 16, 2017. #1. Hey everybody, I have a couple questions regarding removing and reinstalling my Alpha one Gen 2 drive. I've done this before on 1990 that did not have the speedometer pick up on the drive and it was pretty straight forward. Removal - shift into forward, raise drive to access the speedo tube, twist to disconnect, lower drive ...In this DIY feature, Steve replaces the impeller in a Mercruiser Alpha One sterndrive. Not quite as easy as the Bravo 3 with its remote water pump, the Alpha...Mercruiser 3.0 liter Alpha 1 drive: Now that I have the whole transom assembly off and on a bench I have gotten the old bellows off, will do the gimbal bearing but would like to replace the gimbal pins while I am at it. Is there a trick to getting the cotter pin out and removing the bottom pin...I'm replacing the gimbal housing on my 1984 Ranger 395V i/o bass boat. I recently bought this awesome boat and while fixing it up, discovered the gimbal hou...Please see http://www.sterndrive.info/alpha-one/ for tech support and exploded view drawing.This video includes the following instructions:*A1 Installing up...QAZAKY Sterndrive Outdrive Mounting Gasket Kit Set for Mercury Mercruiser 27-94996Q2 27-94996T2 Outdrive Boat Alpha I R MR One Gen II Drive Rep Sierra 18-2619-1 18-2743 4.9 out of 5 stars 30 1 offer from $6.99This is a short video to help someone in rebuilding an alpha 1 gen 2 lower outdrive unit. With this video you can see what to expect once inside the unit. Th...So - the story so far. I have a '89 Blue Water 17" with a Mercruiser 3.0 130 (possibly 140) Gen 1 outdrive. I've had the boat for a couple of years, but have only had the opportunity to take it out a handful of times. Most recently, I had my kids out for the first time this year.18. May 18, 2013. #1. Hi guys, Just joined and loving the site. I have an alpha1 outdrive and the bugger isn't coming off. I've put it forward full (with throttle arm and with cable …I have a 1989, 21 ft Sea Ray with a 4.3l v6 and alpha one (1st gen) outdrive. I am trying to remove the outdrive to replace the boots and I am having difficulty getting the drive to come off. I have the Seloc manual and have followed the directions (seems it should be straight forward), but the drive, when unbolted and in full forward gear only ...We stock remanufactured and new sterndrive assemblies for Mercruiser and OMC. All of our sterndrives include a full one year warranty & free core return (where applicable). Shop now. ... [MRGL20N] 1998-2012 Alpha One Gen II Lower Driveshaft Assembly -- 2.00, 2.40Gear Ratio - New MRGL20N. $2147 More details.This Alpha One - GEN 2 sterndrive earned the title of "world's most popular sterndrive" because it delivers reliable performance in a value package. Reliable performance means more family fun year after year without missing a beat. Alpha drives slice through the water with an efficient hydrodynamic profile producing very little drag.Oct 28, 2015 · Pull the the rod for the tilt rams. Remove the six nuts, shift the control lever into forward. Work the leg off, it may take some wiggling if it's been on for awhile. There's step by step for the whole repair online. Alpha drives need to be shifted into forward to remove,good luck,,,greggMercruiser Alpha one upper gearcase repair video. Shows how to remove and install seal kit parts and tools required for the repairs. Mercruiser Alpha One how to repair videos for upper and lower gearcase separation. Water pump repair and bearing carrier service.We stock used stern drive components. We also stock used boat parts and Mercruiser sterndrive units for the boating enthusiasts who wants to keep repair costs down. Contact us for used sterndrive parts at (416) 751-7326 our customer service line. Online catalog is comprised of PDF files.a - Earlier Style Shift Spool Assembly (Prior to S/N 0K041000) b - Later Style Shift Spool Assembly (S/N 0K041000 and Above) c - Measure End Play Here at Gap. 2 - 22 Alpha One Generation II Sterndrive 90-806534970 1096. Forward Gear Backlash. Apply forward pressure to the propeller shaft with puller jaws.Shift cable bellow replacementBasic info of the speedometer anatomy for a Mercruiser Alpha One Gen Two outdrive.The Mercruiser Alpha One is a sterndrive that is used to power boats. A sterndrive is a type of propulsion system that combines an inboard engine with an outboard drive. The Mercruiser Alpha One is designed to provide a balance of speed, handling, and reliability. Here is a quick comparison table of the Mercruiser Alpha One Gen 1 vs Gen 2:Use a 5/16" socket on a long extension and remove the rear water pump housing screw. Lift off the top water pump housing, impellar and key. Remove the metal plate. Use two large slotted screw drivers and pry up from underneath the lower water pump base housing and remove it.Sterndrive Engineering SE106 drive. Replaces MerCruiser Gen 1 alpha outdrives 1974-1990. 3 year No Fault warranty! Ships from Florida warehouse in two boxes. Comes standard with a 9-9/16 new style input yoke. Does not …Replacing Exhaust Bellows. 1. Remove the exhaust bellows Boating Magazine. 1. Remove the Exhaust Bellows. With drive unit removed from the bell housing, block the bell housing in the full up position and loosen the screws for the two clamps at either end of the exhaust bellows. Access the aft clamp from underneath.This is a short video to help someone in rebuilding an alpha 1 gen 2 lower outdrive unit. With this video you can see what to expect once inside the unit. Th...Gear oil could get here from one of three likely sources. 1) It can come up from the lower and through the water pump carrier assembly and then through the pump housing seals accross and then into the cavity and weep hole. This is the easier fix. Complete water pump kit in your lower unit.This video shows how to remove or install the shift cable without buying the shift cable tool. Follow your service manual for complete instructions, this onl...1. Replaces most Mercruiser Sterndrives from 120 -260 HP 1967-1990. 2. Your Mercruiser Sterndrive must have trim and tilt to be able to use our replacement drive. 3. If your Mercruiser Sterndrive is between 1967-1969 you must verify that you have 13 splines on your upper driveshaft . 4.0414 777 858. Blackstar Marine is a Registered Melbourne & Adelaide Dealer in Australia. We have over 30 Years Experience in high performance engines, gearboxes, and marine fittings. Mercruiser Alpha 1 Sterndrive Leg Aftermarket, brand new from Blackstar Marine Parts.Mercruiser Impeller replacement on a Alpha one Generation 1. Full impeller and housing replacement. How to replace your alpha one lower end impeller water pu...a counter rotating alpha 1 gen 1 has an" L" stamped on the back of the prop shaft and you put in reverse to remove from the boat. got a picture of it. The ram location and transom assembly deffinately identify it as a first generation outdrive. The label I guess is proof.We stock remanufactured and new sterndrive assemblies for Mercruiser and OMC. All of our sterndrives include a full one year warranty & free core return (where applicable). Shop now. ... [MRGL20N] 1998-2012 Alpha One Gen II Lower Driveshaft Assembly -- 2.00, 2.40Gear Ratio - New MRGL20N. $2147 More details.Replacing your Alpha One bellows. Easy Bellows & Transom Seal Repair Kits! Drive Mounting Gasket sets! Part Number D30-803097T1 For MC-I, R, MR & Alpha One with exhaust bellows. Only $317.00 Part Number D30-803098T1 For MC-I, R, MR & Alpha One with exhaust tube. Only $337.00 Part Number D30-803099T1 For Alpha One …Re: Gear oil leaking out of water intake on lower unit of an alpha one outdrive! I have what sounds like the same problem. My power pack is an "07 Merc 5.0 MPI with Alpha One Gen 2 drive with 250 total hours. Over the last few seasons I've had the to keep adding oil to the drive lube monitor bottle, maybe 2/3 of a quart over each …To start the Alpha One Gen II Trim Sensors replacement move the outdrive into the lowest position. Turn The outdrive to starboard and remove the port trim limit switch. Next, turn the outdrive to port and remove the trim sender switch. Tape these out of the way and move the outdrive port. I will now attempt to remove the sender wire …The only difference on the Alpha SS is the water tube. I believe the Alpha SS was only made on 1985-1987 and discontinued when the Bravo came out in 1988. The gearcase on the Alpha SS is identical to the CLE gearcase on Merc racing outboards. Just make sure what drive it is- MR-1, Alpha 1 Gen I or Alpha 1 Gen II. Then get the appropriate kit.3,008. Apr 16, 2014. #2. Re: Alpha One Upper: vertical driveshaft lower oil seal. the bottom seal is replaced from the bottom. The upper seal has to go in from the inside which requires dis-assembly. It's common for the lower to fail. If the upper one looks good, I'd just do the lower unless you want to get into it.18. Mar 27, 2012. #1. Any Ideas On how to remove a stuck hinge pin on a Merc Alpha 1 gen 2 outdrive? I tried a breaker w/ a pipe and some heat but I'm scared I'll stip-out the …Alpha One & Gen 2 Outdrive Parts *Drawings *Videos. T.C. Electronics / Marine ( 416 ) 751-7326 home page: ... How do i separate or remove my Alpha One lower unit .Your reference in MerCruiser sterndrive hydraulic pumps, trim line and trim motor parts across America. Call us 954-271-7183 for Hydraulics Parts. ... Alpha One®, R, MR, Gen 2 and Bravo One® stern drives. MerCruiser®, Alpha One®, Gen 2, R, MR and Bravo One®replacement Outboard, Mercury, Johnson, Evinrude, and Yamaha lower units replacement.I have a Mercury Mercruiser Alpha One Gen 2 outdrive. So I’ve recently removed the outdrive to complete some maintenance on the gimbal housing. I’ve just replaced my main bellow, exhaust and shift cable bellows. Replaced gimbal bearing and seal that sits behind the bearing. Replace trim sending units.If interested in purchasing the products below, visit our Amazon affiliate links below. I earn from qualifying purchases.1. Outdrive stand (Upper & Lower) ...Place the upper housing in your fixture. Remove the four top cover 12 point X 3/8" screws and pop off the top cap. The entire ujoint shaft, double bearing and gear will pull out as an assembly. Use your new Bearing Retainer Wrench and unthread the front retainer (castle) nut. (this is standard thread, LH-Loosen).When it comes to keeping your space warm and cozy, there are various options available in the market. One popular choice among homeowners and businesses alike is the Alpha Heater. .... Carbman 2 Gasket Kit 27-94996Q2 for Sierra 1Your question about the Alpha 1 lower unit sounds like you Engine Preparation 1. Remove and read all tags attached to engine. 2. Page 40: Engine Installation INDEX GASOLINE STERNDRIVE INSTALLATION MANUAL Engine Installation NOTE: An engine mount drilling fixture (91-806794A1) can be used to align and adjust engine mounts. Refer to instructions with fixture for proper use. 1. Remove the engine cover. 2.78. Apr 28, 2014. #1. I discovered a slow but steady oil leak from my Alpha One Gen two outdrive after starting it up for the first time this season. The leak was found through the small seep holes on both port and starboard sides, as well as trace amounts out of the water intake holes. I mistakenly parked the outdrive in the up position while ... Oct 12, 2017 · *Transom service kit with exhaust bell The Sterndrive units are 100% OEM compatible to fit any Mercruiser® Drive series. We provide alpha one generation 1 lower units as well as upper units. We distribute gears, bearings, water pumps, seals, upper and lower cases, U-joints, yokes and shafts. Built from the ground up, they come with a 3 years warranty as well as the peace of mind ... Feb 28, 2012. 239. West Michigan. Boat Info....
Continue Reading